Cement mortar, the “bones” and “skin” of modern architecture, defines the physical boundaries of the spaces where we live and rest. Colored cement goes a step further—building upon this solid foundation to bring diverse visual tones and emotional warmth to cities and homes alike. However, the creation of these colors begins in a demanding and challenging industrial environment.
Producing colored cement is far more complex than simple mixing. Its core raw materials, such as high-hardness and high-density quartz sand, manufactured sand, and special aggregates, place severe demands on mixing equipment. At the same time, to achieve excellent bonding strength, durability, thermal insulation performance, and rich color expression in the finished product, the production process requires the precise addition of various functional powders and liquids, including polymer emulsions, chemical admixtures, and inorganic pigments during production. This requires mixing equipment to achieve ultra-uniform dispersion of diverse materials under high-wear and high-load conditions, ensuring stable and consistent performance across every batch.
Confronted with challenging production conditions, Shuanglong’s mixing equipment, supported by robust structural design and advanced mixing principles, guarantees the long-term, stable, and orderly operation of the production line.
- Efficient and Uniform Mixing: Designed for powders, granules, and viscous slurries, the single-shaft and double-shaft paddle mixers, as well as plough shear mixers, apply rapid and powerful shear and convective mixing actions. This enables highly uniform material distribution in a short time, effectively eliminating agglomeration and dead zones.
- Outstanding Durability: Key components are manufactured using wear-resistant alloys or special ceramic linings, significantly extending service life during high-speed mixing of high-hardness materials while reducing maintenance frequency and overall costs.
- Stable Process Assurance: Uniform mixing directly determines color consistency, strength development, and final functional performance of colored cement, forming the essential foundation for high-quality production.
After adopting Shuanglong’s mixing equipment, our client successfully overcame the challenges posed by hard raw materials in colored cement production. They achieve high efficiency and excellent uniformity in the mixing process, ensuring consistent product quality, improving overall performance, and significantly enhancing production efficiency.
