In 2025, a nutritional supplement manufacturer based in Southeast Asia contacted Shuanglong Group to seek an efficient and reliable solution for mixing protein powder and vitamin additives. The client’s existing mixing equipment produced inconsistent blends, resulting in uneven product quality and prolonged overall production cycles.
As market demand for health and nutritional supplement products continued to grow, the client urgently required a mixing system capable of ensuring consistent mixing uniformity, while improving production efficiency, and maintaining stable operation to support expanding manufacturing capacity.
The client’s production formulation includes multiple powdered raw materials with varying particle sizes and densities, such as protein powder, vitamin premixes, and mineral additives. These material characteristics created several challenges during production:
- Difficulty achieving stable and uniform mixing
- Risk of ingredient layering and segregation
- High cleaning requirements between batches
- Need to improve production efficiency to meet growing demand
To address these issues, the client required a powder mixing solution capable of delivering stable performance, high mixing uniformity, and convenient maintenance.
After evaluating the client’s production requirements and material characteristics, Shuanglong recommended a Horizontal Ribbon Mixer specifically designed for powder blending applications. The key features of the solution included:
- Double ribbon agitator design for efficient material circulation and thorough blending
- High mixing uniformity and short mixing time to enhance efficiency
- Large discharge valve to effectively minimize material residue
- Heavy-duty industrial design, suitable for continuous industrial production
In addition, the mixer was custom-designed according to the client’s production capacity and process requirements, ensuring optimal mixing performance and stable long-term operation.
After installation, commissioning, and production startup, the new mixing system significantly improved the client’s overall manufacturing performance.
- Mixing uniformity improved to CV ≤ 5%
- Overall production efficiency increased by approximately 30%
- Significantly reduced cleaning time between batches
- Improved consistency and stability of product quality
The client expressed high satisfaction with the equipment’s operational stability and mixing performance.
